A blown 6.4 Powerstroke engine can leave Ford truck owners with a difficult decision: rebuild the 6.4 or consider a Cummins swap. This article explores the feasibility of a 6.4 Powerstroke To Cummins Conversion Kit, examining the benefits, challenges, and cost considerations.
Why Consider a Cummins Swap?
The 6.4 Powerstroke, while powerful, has a reputation for reliability issues. Common problems include issues with emissions systems, fuel injectors, and head gaskets. These problems can be costly to repair, leading some owners to seek a more robust alternative like the Cummins. Known for their durability and longevity, Cummins engines offer a potentially more reliable solution for demanding applications. A Cummins conversion can provide peace of mind, especially for those who rely on their trucks for heavy towing or off-road adventures.
6.4 Powerstroke to Cummins Conversion Kit Options
Several companies offer 6.4 Powerstroke to Cummins conversion kits, providing various components necessary for the swap. These kits typically include engine mounts, transmission adapters, wiring harnesses, and exhaust system modifications. Some kits also include intercoolers, radiators, and other necessary parts. Choosing a reputable kit manufacturer with proven experience and positive customer reviews is crucial for a successful conversion.
Factors to Consider Before Choosing a 6.4 Powerstroke to Cummins Conversion Kit
Several crucial factors should be weighed before committing to a Cummins swap:
Cost
Cummins conversions are significant investments. The cost of the kit itself, combined with labor for installation (unless you’re doing it yourself), can exceed the price of a rebuilt 6.4 Powerstroke. Factor in potential modifications to the drivetrain, cooling system, and exhaust system.
Complexity
The conversion process is complex and requires specialized knowledge and tools. While some kits are designed for DIY installation, professional installation is often recommended, especially for those lacking extensive mechanical experience.
Compatibility
Ensure the chosen Cummins engine and conversion kit are compatible with the specific year and model of your Ford truck. Different generations of Cummins engines and Ford trucks may require specific adaptations. Transmission compatibility is also a key consideration; the robust 5R110W transmission found in some Ford trucks may be adaptable, but thorough research is necessary.
Legality
Check local regulations regarding engine swaps and emissions compliance. Some areas have strict rules regarding engine modifications, and a Cummins swap may not be legal in all jurisdictions.
Cummins Engine Choices for Conversion
Popular Cummins engine choices for 6.4 Powerstroke conversions include the 12-valve, 24-valve, and common rail engines. Each engine has its own set of characteristics:
- 12-Valve: Known for their simplicity and mechanical reliability.
- 24-Valve: Offers increased power and improved fuel efficiency compared to the 12-valve.
- Common Rail: Features electronic fuel injection for enhanced performance and emissions control.
The choice of engine depends on individual needs and preferences, considering factors such as power requirements, fuel economy, and budget.
Conclusion: Is a 6.4 Powerstroke to Cummins Conversion Kit Right for You?
A 6.4 Powerstroke to Cummins conversion offers a potential solution for those seeking enhanced reliability and longevity. However, it’s essential to carefully consider the cost, complexity, and compatibility challenges before committing to this significant undertaking. Thoroughly research available conversion kits, engine options, and reputable installers to ensure a successful and satisfying outcome.
